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Zayer Kairos milling machine

Brand: ZAYER

The ZAYER KAIROS is a travelling column machining centre designed to meet the challenges of machining large workpieces with consistent precision and maximum flexibility. It is aimed at manufacturers who need extended machining capacity without compromising on rigidity or performance.

Thanks to its travelling column architecture, the KAIROS optimises the machining of long or large workpieces while retaining excellent stability. It is a strategic solution for workshops seeking productivity, precision and adaptability in demanding production environments.

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Key features and benefits

Travelling-column design
Allows long workpieces to be machined with greater flexibility.

Large machining capacity
Suited to bulky workpieces and complex mechanical structures.

High rigidity and stability
Ensures consistent machining quality, even on long operations.

Industrial accuracy
Holds tight tolerances on large workpieces.

Flexible configuration
Allows the machine to be tailored to specific production needs.

Optimised productivity
Cuts machining times thanks to efficient, well-controlled kinematics.

Automation compatibility
Fits into modern, connected production environments.

Technical data

  • Type: Travelling-column machining centre
  • Design: structure built for long longitudinal travels
  • Axes: multi-axis configurations to suit requirements
  • Capacity: machining of long, large workpieces
  • Technology: optimised stability and accuracy
  • Configuration: modular to suit industrial applications
  • Integration: compatible with automation and production lines

Industrial applications

The ZAYER KAIROS is particularly well suited to the following operations:

  • Machining of long workpieces and mechanical structures
  • Manufacture of heavy industrial equipment
  • Energy industry (wind, hydro, nuclear)
  • Production of aerospace components
  • Machining of frames, chassis and metal structures
  • Large-format subcontract machining

Why choose this product

The ZAYER KAIROS is a strategic choice for manufacturers looking for a flexible, high-performance large-capacity machining centre. Its travelling-column design optimises the machining of long workpieces while ensuring accuracy and productivity, making this machine an ideal solution for demanding production environments.

Availability and services

Machine available to order in a range of configurations

Support with integration into your production environment

Installation and commissioning by qualified engineers

Operator training to get you up and running quickly

Responsive after-sales service and spare parts availability

Financing options available

Basic configuration


The Kairos is a travelling column milling machine, available with various table configurations (independent fixed table and/or rotary table) and various guarding configurations.


Technical specifications


The technical specifications of the Kairos machining centre are as follows:

  • Longitudinal travel - 3,000 - 4,000 ... 30,000 ... mm
  • Cross travel -  1,200 (1,600 - 2,000) mm
  • Vertical travel - 1,600 ​  (2,000-2,500-3,000... 7,000 ...) mm


Accessories


Accessories for the Kairos include: 

  • Chip conveyor
  • Coolant tank, 22 + 5 bar
  • Tool magazine 30 ( 40-60-80 ...)
  • Fixed table (optional)
  • Rotary table (optional)
  • Head changer (optional)

The following heads are compatible with the Kairos:

  • Automatic 45-degree head, 360,000 positions
  • 45-degree head with continuous rotation (optional)
  • Automatic 30-degree head, 360,000 positions / continuous rotation (optional)
  • 45-degree head, 360 x 1° and 360 x 1° (optional)
  • 30-degree head with motorised spindle, 33 kW, 18,000 rpm (optional)
  • 40-degree head with electrospindle, 42 kW, 15,000 rpm (optional)
  • Direct-output head (optional)
  • Direct-output head with gear reduction (optional)
  • L-shaped head (optional)
  • Extended L-shaped head (optional)
  • L-shaped head with gear reduction (optional)



Specifications: 

Related applications for the Zayer Kairos include:

  • Aerospace
  • General engineering
  • Heavy-duty machining

Counterbalance cylinder and direct-drive ball screw: 
Vertical drive made up of the ball screw and direct-drive motor. Direct or telescopic counterbalance cylinder to reduce the overall height of the assembly. 

Ram and saddle guiding:
The ram is guided in the generously dimensioned cast-iron saddle, allowing higher machining forces.


Pads:
The pads, located on the hypotenuse of the triangle, distribute the forces towards the column-saddle surface.




A machine designed for machining large workpieces while optimising production through pendulum machining. Various accessories can be added, such as rotary tables and turning options.






Need more information?

Contact us and request a quote




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DELIVERY
AND INSTALLATION

  Expert handling, lifting and positioning, in line with the manufacturer's recommendations. 

DEDICATED
SERVICE

Responsive technical support, prioritised according to urgency.

COMMISSIONING
AND TRAINING

Operator and programming training
so your team is self-sufficient.

+ ​48 YEARS
OF EXPERIENCE 

Advice, support
and guidance for every customer
to bring their projects to life.
  

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